扁线电机扁铜线清洁度检测仪SITA CleanoSpector

德国析塔清洁度仪SITA CleanoSpector可以有效量化扁线电机生产工艺中的扁铜线在激光去漆皮后的表面干净程度，提供后续工艺的质量。

型号:SITA CleanoSpector
品牌:SITA析塔 , 【代理资质】
特点:德国析塔清洁度仪SITA CleanoSpector可以有效量化扁线电机生产工艺中的扁铜线在激光去漆皮后的表面干净程度，提供后续工艺的质量。

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产品简介

</p></div> <div class="item " id="navwz"><a href="#3"><h2><span style="display:none;">扁线电机扁铜线清洁度检测仪SITA CleanoSpector</span>技术文章</h2></a></div> <div class="item " id="navwd"><a href="#4"><h2><span style="display:none;">扁线电机扁铜线清洁度检测仪SITA CleanoSpector</span>技术问答</h2></a></div> <div class="item " id="navcp"><a href="#5"><h2><span style="display:none;">扁线电机扁铜线清洁度检测仪SITA CleanoSpector</span>相关产品</h2></a></div> </div></div> </div> <div class="product-content col-md-12" id="jianjie"> <div id="home" class="fade in "> <h3><strong>扁铜线上有未去除干净的绝缘层残留物容易导致焊接质量问题</strong></h3><p>激光技术已被证明是可以用于定子生产的关键工艺去漆皮与焊接的高质量生产方式。去漆皮工艺采用脉冲激光去除扁铜线表面所有常见的绝缘层。经过激光去漆皮后，发卡的端口被夹具（“扭头”）拧在一起或固定到位，然后进行激光激光焊（也有企业采购CMT冷焊、氩弧焊等方式），通过瞬间高温将铜熔化而形成焊点，从而实现绕组的电气连接和机械连接。</p><p style="text-align:center;"><img src="https://1253484012.vod2.myqcloud.com/2e4ea7bdvodgzp1253484012/f841a3c2387702303330181327/hoYMj7L2H70A.gif" alt="扁线电机扁铜线激光去漆皮和焊接" width="1000" /></p><p>在焊接过程中，如若扁铜线上有未去除干净的绝缘层残留物，会导致存残留物在焊接过程中燃烧，产生的气体会导致焊点气孔，从而导致质量问题。此外，绝缘层产生的烟雾会污染焊接激光器的光学元件甚至损害激光器。</p><p style="text-align:center;"><video class="video" poster="https://www.hjunkel.com/system/upload/day_220715/20220715172604698.jpg" src="https://1253484012.vod2.myqcloud.com/2e4ea7bdvodgzp1253484012/b626f6b0387702303322866483/JQFQxgKag1cA.mp4" controls="true" width="720px"> </video></p><h3><strong>德国析塔清洁度仪SITA CleanoSpector|扁线电机生产工艺中的扁铜线在激光去漆皮后的清洁度检测方案</strong></h3><p style="text-align: center;"><img src="/system/upload/day_220721/202207210916289123.jpg" alt="扁线电机生产工艺中的扁铜线在激光去漆皮后的清洁度检测方案：德国析塔清洁度仪" /></p><p>德国析塔SITA CleanoSpector表面清洁度仪可用于检测激光去漆皮后的扁铜线表面残留的绝缘层（如PAI、PEEK、PVC等），在工艺设计范围内，表面清洁度仪的荧光检测技术可以确定激光去漆皮过程中的较佳工艺参数（激光频率、脉冲、能量等），从而在最短的周期时间内得到较佳的激光消融质量。</p><h3><strong>德国析塔清洁度仪SITA CleanoSpector工作原理</strong></h3><center><video controls="controls" style="max-width:720px;"> <source src="http://1253484012.vod2.myqcloud.com/2e4ea7bdvodgzp1253484012/ac61e6165285890805195895091/ct1DVip8ZtQA.mp4" title="SITA析塔清洁度仪原理介绍-佛山翁开尔" type="video/webm"> <source src="http://1253484012.vod2.myqcloud.com/2e4ea7bdvodgzp1253484012/ac61e6165285890805195895091/ct1DVip8ZtQA.mp4" title="SITA析塔清洁度仪原理介绍-佛山翁开尔" type="video/mp4"></source></source></video></center><p></p><p>德国析塔表面清洁度仪采用共焦法原理，通过光源发射出较佳波长的UV光检测金属表面的污染物，内置的传感器精准探测污染物引起的荧光强度，该荧光强度的大小取决于基材表面有机物残留情况，从而能精准量化检测金属表面清洁度。</p><p><img src="https://www.hjunkel.cn/system/upload/day_210326/202103261613582552.jpg" alt="析塔表面清洁度仪荧光法" style="max-width: 100%; max-height: 400px;" /> <img src="https://www.hjunkel.cn/system/upload/day_210326/202103261614309589.jpg" alt="析塔表面清洁度仪采用荧光法" style="max-width: 100%; max-height: 400px;" /></p><p>借助UV光源和传感器的共同作用，表面清洁度仪能快速量化清洁度测试结果，用于直接判断金属基膜表面干净程度是否达到合格范围，有效避免了人为判断造成的测量误差，从而防止某些质量缺陷问题的出现，如脱焊、虚焊等，保证成品质量达到要求。</p><h3><strong>德国析塔清洁度仪SITA CleanoSpector客户案例 - 扁线电机生产工艺中的扁铜线在激光去漆皮后的清洁度检测</strong></h3><p>以下为某扁线电机头部制造商使用德国析塔SITA CleanoSpector清洁度仪检测扁铜线激光去漆皮前以及通过调整激光不同工艺参数去漆皮后残留的绝缘层的量的情况：</p><p style="text-align: center;"><img src="/system/upload/day_220721/202207210916391397.jpg" alt="某扁线电机制造商使用德国析塔清洁度仪测试扁铜线激光去漆皮后的表面污染物残留情况" /></p><p><strong>RFU</strong>：relative fluorescence units (相对荧光单位)，常被用于做表面残留污染物检测，数值越大，则表明测试点的各类有机污染物（拉伸油、切削油、清洗剂、脱模蜡、胶黏剂、助焊剂等）残留量越多。</p><h3><strong>德国析塔SITA Clean line CI在线式清洁度仪检测整条扁铜线表面污染情况</strong></h3><p>德国析塔SITA CleanoSpector表面清洁度仪可以对单个扁铜线进行清洁度抽检。另外，析塔SITA clean line CI在线式清洁度仪也可以基于整条扁铜线进行检测，例如扁铜线可使用连续进料方式在被切线机切割成条、扭曲（扭头）和焊接前进行在线清洁度检测工艺，这种方式适合对扁铜线产线自动化程度和质量要求更高的企业。</p><p style="text-align: center;"><img src="/system/upload/day_220721/202207210916556635.jpg" alt="析塔在线式清洁度仪测试整条扁铜线表面污染情况" /></p><p>翁开尔公司是德国SITA析塔公司在中国的指定代理商，负责析塔SITA清洁度仪等在中国的技术支持和销售，欢迎致电咨询。</p> </div> </div>       <div class="product-content hidden col-md-12"> <ul class="relate-article"> <li><a href="/New-2498.html" target="_blank">二氧化碳CO2雪喷清洗工艺优化方案 | 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